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How Spa Cover World spa covers are made.

Spa Cover World

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Online Store

Color Selections

Construction

Comparison

About Us

Contact Us

General Information

Spa & Hot Tub Safety Tips

Maintaining Your Spa Cover

Spa & Hot Tub Care

Spa & Hot Tub Resources

Choosing The Right Spa For You

Choosing The Right Location For Your Spa

Filling Your Spa – Balancing The Water

Spa Practices – Keep It Hot Or Not!

An Air Injector And A Jet - What's The Difference?

 

Spa Cover Construction

When shopping for spa/hot tub covers, it is important to know how your cover is made.

All of our spa covers and hot tub covers are custom made to your exact size and specifications. 

Once you decide on which density best suits your needs as a spa owner, the foam is cut to the length and width as supplied to us on your order form.

The next step in the making of your spa /hot tub cover is to cut the 29 oz marine grade vinyl.

The foam is fitted with 20 gauge, galvanized channeling that is counter-sunk for structural integrity. It is then wrapped in 4-mil plastic that is heat-sealed, not taped like some manufacturing processes. We even offer the option to double wrap your inserts as an upgrade if water absorption is truly a concern.

The vinyl is sewn with 16 oz, AnefilyPoly Thread, also made with UV and mildew inhibitors. The tie downs, handles and split skirt of your spa cover are all sewn with matching vinyl. Upon completion, the vinyl will be stuffed with foam.

The spa/hot tub cover is then sent to Quality Control. Once passed, it is then boxed and prepared for shipping to your door, ready to be opened and placed on your spa or hot tub. 

We offer a variety of spa covers.
• Covers made from specialty fabrics
• Spa covers with appliquιs and embroidery
• Walk-on spa/hot tub covers
• Oversized covers
• Multi-piece spa/hot tub covers
• Custom shaped spa covers

 

Standard Cover Features
• Virgin EPS (expanded polystyrene) foam (1#, 2# and aluminum reinforced)
• 29oz. Marine grade vinyl (w/ UV & Mildew inhibitors)
• 16oz. AnefilPoly bonded thread (w/ UV & Mildew inhibitors)
• 3” Standard Skirt – split at the corners for optimal fit.
• 4 mil plastic vapor barrier
• 4 Lock & Key Tie Downs
• 2 Handles
• Double Laminate Scrim Underliner (designed for near water applications and mildew resistant)
• Energy Shield Upgrade Option (reflective underliner used to increase insulation properties of the cover)
• 20 Gauge Galvanized Channeling – countersunk for additional cover support.
• Weep Holes – for moisture drainage.

Diamond Spa Covers
Our walk-on spa covers are different from our regular spa covers and have much to offer! Constructed in two separate pieces, a Velcro strap is attached to one piece while the other has Velcro hook strips to fasten both pieces together. Our walk-on spa/hot tub cover has a weight limit of 300lbs! This is great for spa owners with children or pets. The walk-on cover is protected with a 4-mil plastic covering and is heat-sealed to form a moisture barrier. All walk-on covers are also reinforced with an aluminum panel.

All spa covers are made with the utmost care with our customers in mind. Visit our online store to get your spa cover today!

We also offer vinyl cleaners and conditioners to keep your spa cover looking new!

See our online store and get your spa cover and spa/hot tub cover accessories!